The world's first 3100 ultra-high-power shale gas fracturing truck is on the market

With the large-scale development of shale gas in the United States, the world has set off a "shale gas revolution," and many countries in Europe and Asia have started shale gas exploration and development plans. According to the data of the United States Department of Energy (EIA), the recoverable reserves of shale gas in China are 36 trillion cubic meters, ranking the first in the world. In March 2012, the four national ministries jointly issued the Shale Gas Development Plan (2011-2015), which announced the plan for exploration and development of shale gas in China. It is planned that domestic shale gas production will reach 6.5 billion cubic meters by 2015, In 2020 strive to achieve annual output of 600-1000 cubic meters.

The world's first ultra-high-power fracturing car - Jerry 3100 fracturing truck in the field operations

In the favorable situation of shale gas development policies, Yantai Jereh Oilfield Services Group Co., Ltd., a leading global oilfield equipment supplier and service provider, is focusing on how unconventional energy can be exploited under complex geological conditions The industry put forward a new solution to the concept of "fracturing in a small well field" that is a revolutionary breakthrough in the current shale gas fracturing scheme and will be more suitable for unconventional oil and gas exploration in harsh geological environments. Compared with the traditional solutions, the overall operating area will be reduced by 50%, the construction staff will save 40%, and the overall development cost will be greatly reduced.

Fracturing is the most important step in the development of shale gas. Because shale gas is ultra-tight gas and has very low permeability, it will not be possible to reform shale gas without conducting large-scale horizontal well multistage fracturing. Model 3100 Fracturing Truck is one of the core equipment developed by Jerry Equipment for the new concept solution of shale gas fracturing operation. Recently, the successful completion of industrial tests of the equipment, the maximum output power reached 3115 horsepower, in one fell swoop broke the history of the world's oil and gas exploitation of single-frac car maximum output power record, becoming the world's first output water power over 3,000 horsepower Power fracturing car.

It is understood that with the current national research and development of the 3000 fracturing truck used 3300 different pump, Jerry 3100 Fracturing Truck is a 4000-type three-cylinder piston pump, in the industry known as the Planetary Super Fracturing Pump , Is the world's most powerful three-cylinder piston pump to date in the field of oil fracturing with a maximum input power of 4000 horsepower and a 3300 horsepower engine matched with adequate load redundancy for high loads and long Time job.

In addition, compared with the conventional fracturing truck, Jerry 3100 another prominent feature fracturing vehicle layout is more compact machine, the weight of only 2500 fracturing vehicles, can be achieved in a limited area of ​​the well site, Use less equipment and enough power to complete large-scale fracturing operations. For example, under the environment of high pressure and large displacement of shale gas fracturing operation, the operation of the train set is generally about 40,000 horsepower. If it is required in accordance with the configuration of the 2000 fracturing truck, the configuration of the 2500 fracturing truck needs 16 station. With the Jerry 3100 fracturing equipment, only 13 such equipment are needed to meet the needs of the fracturing operation. This means that at the same power level, up to 7 large-scale fracturing equipment can be saved, covering an area of ​​about 300 square meters, a 30% reduction in construction workers. In contrast, Jerry 3100 fracturing truck showed a higher price, the unit area of ​​water power density than 2500 increased 20%, 50% increase than 2000, more suitable for unconventional oil and gas fields in large fractures, continuous construction Operation, but also can effectively reduce the failure rate and maintenance costs and equipment assembly site construction time.

In the field actual combat operations, Jerry 3100 fracturing truck maximum output power reached 3115 horsepower, through on-site comparison can replace two 2000 conventional fracturing trucks, the practice results in the oil industry at home and abroad have aroused widespread concern And praise. Industry experts said Jerry 3100 fracturing truck successfully completed the industrial test marks Jerry's "small well field operation" a new concept of complete sets of fracturing equipment core device success, not only to meet the "continuous construction, heavy load, long Time "of the shale gas fracturing special needs, and effectively solve the remote wells in the country, the practical problems of limited working site. The success of the "Slim Field Operation" solution will effectively promote the large-scale exploitation and utilization of unconventional energy resources in complex geographical environments and help shale gas exploration enter a new era.

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Item Unit Parameters
Raw material --- PVC
Injection Capacity(Max) cm3 565;495
Heating Power kw 10; 7
Temperature Controling point 4
Screw diameter mm φ65;φ60
Screw Speed r.p.m 0-200
Rated injection pressure Mpa 85;75
Injection Stroke(Max) mm 200
Motor power kw 18.5; 15
Clamping Force KN 80T
Mold Size(Max) mm 450*220*280

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