Plastic Recycling System with Double Disc Technology for Various Types of Plastics

August 23, 2025

Plastic Recycling System with Double Disc Technology for Various Types of Plastics
 
A.Application:
  • Ideal for non-printed films, edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect pre-homogenization of feed material through cutting, mixing, heating, drying, compacting, and buffering in a single step.
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption

B.Economic Benefits
  • High-quality end product allows very high recyclate content when material is returned to the production cycle
  • The PURUI plastic recycling machine reduces energy consumption by up to 12% as well as production costs and CO2 emissions.
  • Very low operating costs due to extremely low specific energy and maintenance costs
  • Reliable and high output
C. Machine Photos of Plastic Recycling System with Double Disc Technology for Various Types of Plastics:
Main Extruder:
Plastic Recycling System with Double Disc Technology for Various Types of Plastics
Plastic Recycling System with Double Disc Technology for Various Types of Plastics

Two Ways Feeder: With Roll In-Feed Unit & Belt Convey
Plastic Recycling System with Double Disc Technology for Various Types of Plastics

Horizontal Die Face Hot Cutting System
Plastic Recycling System with Double Disc Technology for Various Types of Plastics

Centrifugal Dryer & Silo Storage(to reduce noise, we wrapped sound-proof cotton around the cyclone and silo) 
Plastic Recycling System with Double Disc Technology for Various Types of Plastics

D.Specifications of Plastic Recycling System with Double Disc Technology for Various Types of Plastics
Model ML85 ML100 ML130 ML160 ML180
Output PP 120KG 250KG 400KG 600KG 800KG
HDPE 150KG 300KG 500KG 700KG 1000KG
LDPE 180KG 400KG 600KG 800KG 1200KG
Machine Weight 4000KG 6000KG 8000KG 12000KG 15000KG
Total Power 140KW 215KW 325KW 420KW 590KW
 
Compactor/Agglomerator 		Compactor Diameter φ800mm φ1000mm φ1200mm φ1300mm φ1500mm
Blade (Rotary/Stable) 6/5 6/12 9/12 9/13 12/15
Motor 37KW 55KW 90KW 110KW 160KW
Extruder Type The degassing zone is designed based on the properties of different materials
Screw Diameter φ85mm φ100mm φ130mm φ160mm φ180mm
L/D 33/1 33/1 33/1 30/1 30/1
Screw Rotating Speed(RPM) 0-120 0-120 0-120 0-120 0-120
Barrel Heating Power 24KW 35KW 54KW 75KW 120KW
Barrel Cooling Method BY AIR BY AIR BY AIR BY AIR BY AIR
Temperature Control Zone 0.3KWx4 0.3KWx5 0.5KWx5 0.5KWx5 0.5KWx6
Motor Power 55KW 90KW 132KW 185KW 250KW
Screen Changer Type Two-position plate hydraulic screen changer (without stopping the machine and not affecting the final output)
Heating 7KW 10KW 16KW 20KW 30KW
Temperature Control Zone 1 1 1 1 1
Oil Pump 1.5KW 2.2KW 3KW 3KW 3KW
 
 
Die & Cutting System 		 Die Mode Round Shape Die Plate
Heating Power of Die 5KW 6KW 10KW 10KW 10KW
Cutting Method Die Face Cutting System
Cutting Motor Power 1.5KW 1.5KW 2.2KW 2.2KW 2.2KW
Temperature Control Zone 1 1 1 1 1
Filter Element

Filter Element,Stainless Steel Perforated Wire,Coated Stainless Steel Perforated Wire,Stainless Steel Mixing Element

Wuxi Zerru Technology Co., Ltd , https://www.zerruflow.com