Analysis of Five Problems Faced by Sewing Machine Mechanics
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An excellent team of mechanics is the key to ensuring the daily production and operation of garment enterprises and winning time for enterprises. However, we often hear some mechanics complaining that the units are not valued and their own development encounters bottlenecks. According to the author's understanding, similar phenomena are not uncommon in mechanics. If this situation is not alleviated, it will lead to the loss of excellent mechanics.
Through interviews and analysis of the actual situation of China's garment industry, the author mainly faces the following five difficulties in the actual work.
Lack of formal training In the general enterprise, the training of mechanics is often carried out by the master with the apprentice, which is commonly referred to as the “transfer bandâ€. This method has its own unique features and there are also unsatisfactory places. For example, teaching is more visual and capable of cultivating the ability to solve problems in actual work, etc.: However, the "master" is only more knowledgeable and more skilled than the "apprentice". The "master" may also have knowledge blind spots. If these mistakes are continuously passed through the mentoring relationship, once these errors are reflected in the work of the mechanics, it may have an immeasurable impact on the production of the enterprise.
A Zhao surname mechanic talked to the author about this issue: "When I first started learning machine repair, I thought that the master said everything was right. Now I have been working as a mechanic for 6 years, I am slowly I found that the things taught by the masters are also wrong. These mistakes must be discovered through practical operations." Therefore, it is not difficult to see that if you can have a set of professional maintenance textbooks for common machine performance, maintenance methods, etc., or sewing machine Production enterprises regularly organize mechanical training for professional training, which not only can improve the technical level of mechanics, but also improve the quality of after-sales service of enterprises, and strive for more potential customers for enterprises.
Jack Sewing Machine Co., Ltd. has been carrying out professional training activities for all mechanics in a timely manner in order to enhance the credibility of Jack's products and the service image of after-sales staff, and to ensure the continuous and effective development of service localization training activities. . In terms of mechanic training, Tongyu Group has also specially established the Tongyu Sewing Machine Technology Exchange Center, which provides a field for the majority of mechanics to learn and improve their own quality.
Difficulties in repairing foreign equipment For some clothing companies that use foreign equipment, the daily maintenance of imported sewing machines is a big problem. Due to the high technical content of foreign equipment. Newer, or the core technology of the manufacturer is confidential, and other reasons, in addition to foreign brands such as brothers and heavy machines that are used in a large range in China, other brands of sewing machines or certain special machines fail in use, many mechanics Often there is nothing to do. In addition, due to the limitations of the knowledge level of most mechanics, there are certain misunderstandings about the foreign product specifications, which often leads to frequent failures in the use of the machine and poor maintenance. Unlike domestic sewing equipment, if the imported sewing equipment fails, if the company's mechanics can't repair it, and the company's location does not have the brand's after-sales service point, the order delay will be inevitable.
As an excellent mechanic, in addition to the familiarity of the repair technology of domestic sewing equipment, it is necessary to use all the favorable conditions to study foreign advanced equipment, which is the key to solving the actual intermediate problem.
The machine itself is defective. A mechanic of a large knitwear factory is accepting an interview with the author. “Some brands of certain brands are generally exposed to problems such as oil leakage and jump stitches. They are not solved by mechanics. Excluded, but if you want to solve the problem fundamentally, you must also work from the R&D and production aspects of the equipment."
If the defects of the equipment itself are insurmountable by the mechanics, then the importance of the mechanics to improve the technology and quality is not empty talk. How to use the knowledge and skills of the train to ensure the maximum operation of the machine is also the responsibility of each mechanic.
For sewing machine manufacturers, improving product quality, increasing the technical content of products, and better serving downstream enterprises are the right path.
It is difficult to say "all-rounder" that "there is a specialization in the industry", and the talents of people may be long or short. There is such a situation in the mechanic team. Many machine repairmen repair some common models or some models, but when they encounter special problems or rare machines, they can only be in a hurry. Such mechanics are very It may be eliminated by society because of its lack of specialized skills.
Of course, in the case of painstaking research into the maintenance technology of a certain type of machine, if you still have enough energy, then you can change from "fine" to "full" and from a "specialist" to a real meaning. On the "all-rounder", at this time you will no longer worry about your livelihood, and even become an irreplaceable person in the mechanic team. However, with the development of China's garment industry and the variety of sewing equipment and technology, more and more sewing equipment is used in the production line of the company. It is difficult for a maintenance worker to guarantee the maintenance of all models.
No matter whether it is a "specialist" or a "all-rounder", it is not something that can be done in a short period of time. In addition to having a strong theoretical knowledge, it must be summed up in practice so as to effectively improve its own business level. Practice is the sole criterion for testing truth. Only by improving in practice can theoretical knowledge be transformed into productivity.
Planning a career is the focus of the current, socially popular such a word called "career planning." The so-called career refers to the course of individual career development, and career planning generally refers to the whole process of all career development that refers to a person's life experience. Career is a long process that runs through the life course of a lifetime, scientifically divides it into different stages, clarifies the characteristics and tasks of each stage, does a good job planning, and better engages in your own career and achieves the established life goals. Very important. Career planning is not just for urban white-collar workers. It is also suitable for everyone who works in the workplace, including mechanics. The mechanic Xiao Wang said that he was a front-line worker and he was full of desire for mechanic work. The leader saw him flexible and let him learn the mechanics with the master. It was only a few years after the repair, although the income is constantly increasing with the rich experience. Increased, but he began to feel that the mechanics work did not have a future, and even suspected that the original choice was correct.
For mechanics, it takes a long process from apprenticeship to independence. Compared with technical learning, how to plan your own mechanic development is a university question. Most of the mechanics are not highly educated, but they are flexible. As long as they fully recognize their own strengths and weaknesses, see the development track of the industry, integrate their career planning and industry development, and keep up with the pace of the industry. The focus of its own development.
Relying on the development of China's garment industry and the continuous strength of the sewing machine industry, the sewing machine mechanics will become the most dazzling "screw", and with the continuous growth of the mechanics team, small occupations, big development will no longer It is a dream.