Plastic Compacting and Pelletizing System with Smart Control
Model NO.: ACS-H
Raw Materials: PP, PA, PVC, EPE/EPS
Output Capacity: 150~1000kg/Hr
Compacting Room Size: 300-1200 L
Efficiency Volume: 300~1200
Application: Film, Filament, Raffia, Foam
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Plastic Compacting and Pelletizing System with Smart Control
The ACS series compacting and pelletizing system is a fully integrated solution that combines crushing, compacting, plasticization, and pelletizing into one efficient process. It's ideal for recycling plastics such as films, raffias, filaments, bags, woven bags, and foam materials. The final product is in the form of pellets or granules, which can be directly used in film blowing, pipe extrusion, and injection molding processes.
Specifications:
| Model Name | ACS series |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo |
| Output Range | 160kg/h - 1200kg/h |
| Feeding Device | Belt conveyor (standard), Roll hauling off device (optional) |
| Compactor Volume | 300 Liters - 1400 Liters |
| Screw Diameter | 80mm - 180mm (standard) |
| Screw Material | 38CrMoAlA nitride steel (SACM-645), bimetallic (optional) |
| Screw L/D | 31/1, 32/1, 34/1, 36/1 (depending on material properties) |
| Barrel Heating | Ceramic heater or casting aluminum heater |
| Barrel Cooling | Air cooling via fan blowers |
| Vacuum Degassing | Double vented degassing (standard) |
| Pelletizing Type | Water ring die-face hot pelletizing |
| Voltage Standard | Depends on project location |
| Optional Devices | Metal detector, roll hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | 60 days after order confirmation |
| Warranty | 13 months from the date of the bill of lading |
| Technical Service | Project design, factory construction suggestions, installation, and commissioning |
Working Steps of ACS Series Compacting and Pelletizing System
1. Feeding: Plastic scraps like films, filaments, and raffias are fed into the compacting chamber via a belt conveyor. For roll materials, an optional roll hauling off device can be used. The speed of the conveyor or hauling device is automatically adjusted based on the compactor’s fill level. A metal detector can be integrated to stop the system if any metal is detected during feeding.
2. Crushing and Compacting: The rotating blades of the compactor cut the incoming scraps, generating frictional heat that helps shrink the material just below its melting point. An optimized guide structure compacts the material and directs it into the extruder screw, ensuring fast and stable feeding.
3. Plasticization and Degassing: A specialized single-screw extruder gently melts the pre-compacted material. The material is thoroughly melted and plasticized in a 32 to 34D processing section. With a double-zone vacuum degassing system, volatile substances like moisture and low molecular compounds are efficiently removed, especially for heavy printed films and wet materials.
4. Melt Filtration: A standard single-plate/piston double-station screen changer or a non-stop double-plate/piston four-station filter can be installed at the extruder head. The filtration technology depends on the input material quality and the intended use of the granules.
5. Pelletizing: The die-face water ring pelletizing system is the standard method in the ACS system. A self-adjusting pelletizing head ensures high-quality granules and long uptime by maintaining consistent blade pressure. The rotational speed of the blades is automatically controlled based on the extrusion pressure. An advanced vibration sieve combined with a horizontal centrifugal dewatering system ensures high-performance dried pellets.
Main Technical Parameters:
| Machinery Size | Data of Compactor | Data of Single Screw Extruder | Throughput Rate (Kg/hr) | |||
| Efficiency Volume (Liter) | Motor Power (Kw) | Diameter of Screw (mm) | L/D | Motor Power (Kw) | ||
| ACS300/80 | 300 | 37 | 80 | 36 | 45/55 | 160-220 |
| ACS500/100 | 500 | 55 | 100 | 36 | 90/110 | 300-380 |
| ACS800/120 | 800 | 90 | 120 | 36 | 132 | 450-480 |
| ACS1000/140 | 1000 | 110 | 140 | 36 | 160/185 | 500-650 |
| ACS1200/160 | 1200 | 132 | 160 | 34 | 220/250 | 800-1000 |
| ACS1400/180 | 1400 | 315 | 180 | 34 | 315 | 1000-1200 |
Advantages of ACS Compacting and Pelletizing System
1. Combines crushing, compacting, and pelletizing in one system, reducing labor costs;
2. Efficient feeding suitable for films, filaments, raffia, and foaming materials;
3. High output and low energy consumption. This system is designed for efficiency, reliability, and ease of operation, making it a top choice for plastic recycling and reprocessing applications.
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