As concerns over PFAS—commonly referred to as "forever chemicals"—continue to grow, ensuring compliance with PFAS-related regulations is becoming a top priority for many industries. This is especially true in the food and packaging sectors, where protecting machinery from sticky substances and plastics without compromising product safety is essential. When selecting coatings for critical metal parts, it's important to consider not only performance but also long-term regulatory compliance.
Whether you're aiming to meet evolving local or industry-specific standards, or simply looking for PFAS-free alternatives, we offer a range of advanced coatings that eliminate fluorocarbons linked to PFAS. These solutions can be applied using our various surface treatment technologies, providing excellent release properties, durability, and protection. Plus, they give you the confidence that your components will remain compliant with ever-changing regulations.
Here are some key applications where our PFAS-free coatings excel:
- **When you need PVC release**: PVC can be highly abrasive and lead to buildup on machine surfaces, causing wear. Our CS-1331 lubricious coating prevents this buildup, particularly at high temperatures. It offers a low coefficient of friction, high contact angle, corrosion resistance, and strong chemical resistance. CS-1331 is part of our Plasmadize® surface treatment system, ideal for large or complex parts.
- **When you need adhesive and glue release**: Magnaplate® TNSF is designed to resist adhesive buildup and provide reliable release for metal parts in industries like label printing, tape manufacturing, and adhesive formulation. This thermal spray coating is chemically resistant and can withstand temperatures between 400°F and 600°F, making it perfect for high-performance environments.
- **When you need release at high temperatures**: In addition to CS-1331 and TNSF, our 10K family of coatings delivers superior release properties even under extreme heat. The 10K Series ensures abrasion resistance, easy cleaning, and hydrophobic performance. It’s compatible with several coating systems, including Nedox and Tufram®. The three variants include:
- **10K1**: Operates up to 950°F (510°C).
- **10K2**: A water-based option that withstands up to 950°F (510°C).
- **10K3**: Provides the best release performance and operates up to 850°F (454°C).
- **When you need FDA/USDA-compliant coatings**: Our PFAS-free options are suitable for food-contact applications. Coatings such as 1331, 10K, and TNSF are FDA-compliant and can be customized to meet USDA requirements as well.
PFAS-free coatings not only handle high temperatures but also solve common sticking and contamination issues. If you’re facing challenges with adhesion, wear, or compliance, reach out to a Magnaplate sales representative. They’ll help you choose the right coating solution tailored to your specific application.
For more information about our PFAS-free coating options, contact us today. We’re here to support your needs and ensure your operations stay efficient, safe, and compliant.
4 Axis Machines
The main features of 4-axis machine tools include enhanced machining capabilities, improved machining efficiency, precise angle control, detail processing, flexibility in programming and operation, and increased production efficiency.
The 4-axis machine tool has significantly enhanced its machining capability compared to the 3-axis machine tool by adding a rotating axis. It can handle various complex surfaces and angles, suitable for component production in fields such as aerospace and automotive industry. This increased rotation axis reduces the number of times the workpiece needs to be repositioned, completing multi-faceted machining in one go and significantly improving production efficiency. At the same time, the 4-axis machine tool provides high-precision angular positioning, ensuring the accuracy of machining parts. It can perform precise machining of special shapes such as inclined surfaces and drilling holes, meeting complex design requirements.
In terms of programming and operation, 4-axis machine tools support the use of advanced CAM software for simultaneous programming of all four axes, simplifying the programming process for complex parts. The software supports simulation of the machining process, facilitating program testing and optimization before machine operation. Modern CNC control systems provide intuitive user interfaces for operators to set and adjust. The intelligent error diagnosis system helps operators quickly locate and solve problems, reducing downtime.
In terms of improving production efficiency, 4-axis machine tools save production preparation time by reducing setup and adjustment time. The addition of a rotating axis reduces the number of times workpieces need to be set and adjusted on the machine tool, shortening production preparation time. 4-axis machine tools can operate automatically without human supervision for a long time, achieving continuous production and improving work efficiency. Dynamic machining and optimized cutting conditions further improve machining speed and shorten machining cycles. These characteristics collectively make 4-axis machine tools occupy an important position in modern manufacturing industry
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